Home> News

News

China’s Mold Industry Accounts For About One-third Of Global Output Value And Consumption

2024-11-15
Xinhua News Agency, Shanghai, June 11th (Reporter Wu Yu) The “19th China International Mould Technology and Equipment Exhibition & 2019 Shanghai International Automobile Mould and Forming Technology Equipment Exhibition”, which opened in Shanghai on the 11th, sent out information: China’s mold consumption The volume reached 255.5 billion yuan in 2018, accounting for about one-third of the world’s mold consumption, and the mold output value also accounted for more than one-third of the world’s total mold output value.According to statistics from the China Mould Industry Association, in 2018, China’s mold exports were US$6.085 billion, an increase of 10.8% over the previous year, accounting for a quarter of the total global mold exports. The exports spanned about 200 countries and regions around the world, and the top five exports The markets are the United States, Germany, Hong Kong, Japan, and Mexico; mold imports are US$2.14 billion, up 4.3% year-on-year, accounting for one-eighth of the world’s total mold imports. The top five import markets are Japan, South Korea, and Germany , Taiwan and China.The mold is known as the “mother of industry”. According to the research of the China Mould Industry Association, the consumption of 255.5 billion yuan of China’s mold in 2018 can support 28 trillion yuan of industrial manufactured products nationwide. It is an important part of “Made in China” and plays a role as a “big country” To the role of “behind-the-scenes hero” that changes people’s lives. Taking the automobile industry as an example, the dependency of molds for automobile manufacturing has exceeded 90%, and more than 95% of the mold enterprises in the country involve automobile molds.According to statistics, in recent years, Chinese mold companies have accelerated their “going global” and completed more than 20 related mergers and acquisitions, with a transaction value of nearly 7 billion US dollars. The main mergers and acquisitions are in the direction of mold intelligence, electrification and light weight

2K Injection Plastic Moulding Testing

2024-11-18
TALENT MOULD has made the 2K injection plastic molding for our France customer.Material: PA+GF/TPEMold Tooling: 2K Injection Plastic Moulding/Double Injection MouldingSize: 450*550*421 * 2Steel: ASSAB S136 HRC 48-52COLD RUNNER WITH SLIDERS.We used the rotate plate of 2K injection machine for the mold testing and send our customer with good samples.What is a 2K or ‘two-shot’ injection moulding?As consists of processing to make a plastic part with two different raw materials (or two different colours of one raw material) into an end product by means of one injection moulding process.This technology enables several functions to be integrated into an injection moulded product.The Advantage of 2K Injection MoldingStable production processes and high efficiencyLower part cost compared with overmolding and assembly partsEnhanced tactile and cosmetic product featuresHigh precision and stable part qualityImprove the touch feelExpanded design possibilitiesOptimum bonding with minimum time and labor2K Injection Mold DesignWe insist mold construction design, steel quality and precise manufacturing is the key to achieve molds with excellent performance. Our mold design principle is the mold must be durable, high efficiency and easy to do the maintance and manufacturing.Shrinkage factor for both materials.Plastic component wall thickness, uniform wall thickness preferred.Number of cavities in the moldPlastic material feeding systems. Runner and GateCore and cavity cooling systemComponent ejection system.To avoiding burn mark, air vent is necessary..Injection Molding Type.Variations of two shot mouldingThere are a few variations of two shot moulding, including rotary platen, movable core, and overmold. The first two require a second injection unit, two runner systems, and two processes. The latter, in most cases, involves two separate molds—one for each material—but can also be run with one mold, two runner systems, and pick-and-place part transfer, either manually or with a robot.Applications of injection molding:Soft-Touch enhancements, combining thermoplastics and silicone in one component, such as hand tools, writing instruments and toothbrushes.Performance improvements, combining different material properties for an Ideal solution.Enhance cosmetics features, permanent graphics through the use of additional colored resins.Talent Mould is pleased to advise you as a strong 2K injection mold manufacturing and 2K injection molding partner. We will work with you to optimize the part design, select the suitable material, choose the cost effective 2K mold and two shot molding solution. We have the Engel 2K Injection molding machine with rotary plate in house for 2K mold trial and 2K injection molding production.Know more 2 Shot mold solutions, please feel free to contact us.Talent Technology Mould Co., Ltd.Tel: 86-755-23579296 Fax: 86-755-66602060E-mail: [email protected] ; Website: http://www.talent-mould.com/Add: Building NO.3, Sha’er Lantian Technology Park, Ditang Road,Shajing Street,  Bao’an District, Shenzhen

Aluminum Die Casting

2024-11-15
Most of the die castings are made from non-ferrous metals,such as Zinc, Aluminium, Magnesium and so on.Alumium alloy Die casting mold is an Alumium alloy casting process that by forcing molten aluminum under high pressure into a harden mold cavity blocks.It depends on the type of the raw material of die casting parts, we could choose a hot or a cold chamber machine to use.The mold material for die casting mold will be choosen by your request mold life :1.1730,P20,8407,2344,H13.Heat treatment of steel :Harden,Nitrition,QuenchAlumium Alloy part Material: ADC12(which is common material), AlSi12,ADC10,A380,A360,A413Magnesium Alloy part Material: AZ91D,AM60B,AM50A,AS41BSurface treatment can be made by machining,polishing,oxidation or painting.The ProcessThe die casting die or mold is a closed vessel into which molten metal is injected under high pressure and temperature, then rapidly cooled until the solidified part is sufficiently rigid to permit ejection from the mold.ToolingDies, or die casting tooling, are made of alloy tool steels in at least two sections, the fixed half (cover half) and the moving half (ejector die half), to permit removal of the castings. The dies also may have moveable slides, cores or other sections to produce holes, threads and other desired shapes in the casting. Making the MoldThe two die halves run in a die casting machine that is operated at the required temperatures and pressures to produce a quality part to net-shape or near-net-shape customer specifications. When the die casting machine closes, the two die halves are locked and held together by the machine’s pressure.  The surface where the ejector and the fixed halves of the die meet and lock is referred to as the “die parting line”.  The total projected surface area of the part being cast, measured at the die parting line, governs the clamping force of the machine.For longevity of operation in this environment the die casting die must be built from high-quality tool steel of exacting specifications, heat-treated to the required hardness and structure ( Guidelines from NADCA exist for this reason), with dimensions of the die and cavity machined to exacting specifications.The customer’s product design requirements directly affect the size, type, features, and cost of the required tooling. The items involved in the tooling decision include the number of cavities, number of core or slide requirements, weight of the die, machining, finish requirements, polishing and plating to name just a few.News:Household Mold MakersAluminum Alloy PartsThread Mould2 Color Overmolding PartsAutomotive Mould MakingVehicle Mould